
Replace the liner if:
1. a heavy polish is present over 20 percent of the piston
ring travel area.
2. thirty percent (30%) of the piston ring travel area has
both moderate and heavy polish, and one-half (15
percent) is heavy polish.
Refer to Parts Reuse Guidelines, Bulletin No. 3810303,
for further information.
Use a dial bore gauge to measure the liner inside diam-
eter in four places 90 degrees apart at the top and the
bottom of the piston travel area.
Cylinder Liner I.D.
mm in
139.696 MIN 5.4995
139.827 MAX 5.5050
Replace the liner if measured dimensions exceed limits
given above in the table.
Measure the liner flange outside diameter.
Liner O.D. (Upper Flange Area)
mm in
Standard 166.72 MIN 6.564
166.77 MAX 6.566
Oversize 167.23 MIN 6.584
167.28 MAX 6.586
Measure the lower press fit area.
Liner O.D. (Lower Press Fit Area)
mm in
Standard 159.91 MIN 6.296
159.96 MAX 6.298
Oversize 160.93 MIN 6.336
160.98 MAX 6.338
Cylinder Liners - Cleaning and Inspection (01-06) Cylinder Block
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