
Measure the width of the valve seat area of the valve seat
inserts.
Valve Seat Area (Width)
mm in
1.60 MIN 0.063
3.18 MAX 0.125
NOTE: If the valve seat area is worn wider than the maximum
specified, refer to ‘‘Grinding the Valve Seats’’ later in this
procedure or to Cylinder Head - Replacing the Valve Seat
Inserts (02-05).
Perform the following steps to check the injector seating
quality in the injector sleeve and to measure injector
protrusion past the combustion face.
Caution: Support the cylinder head to prevent damage
to the injector tip which protrudes from the combustion
face.
Apply a very light film of blueing compound to the outside
diameter of the injector at the injector seat area. Blueing
compound can effectively be applied with your finger or
with a brush.
Caution: Support the cylinder head combustion face so
that it clears the work surface to prevent damage to the
injector tips during installation.
Install the injectors in the cylinder head without o-rings.
Place a 1.2-inch thick block under the injector hold down
clamp. This represents the rocker housing.
Tighten the injector hold down capscrews.
Torque Value: 54 N•m [40 ft-lb]
(STC and CELECT™)
Turn the cylinder head over and use a depth gauge, Part
No. 3823495, to measure the injector tip protrusion.
Injector Tip Protrusion
mm in
1.47 MIN 0.058
1.82 MAX 0.072
NOTE: If the injector tip protrusion does not meet the spec-
ifications given, the injector sleeve must be machined again.
Cylinder Head - Rebuild (02-02) Cylinder Head
N14Page 2-16
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